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Custom PVC Battery Terminal and Connector Boots

Custom PVC battery terminal and connector boots are protective covers made from flexible PVC, designed to fit over battery terminals, cable lugs, and connectors in various applications like automotive, marine, industrial, and power sports.

These boots are produced through our dip moulding process, allowing for tailored shapes, sizes, and cable entry angles to meet specific needs. They come in a range of colours (e.g., red, black, yellow) and can be customized with features like hole punching or logo pad-printing.

Key Benefits for Use of Custom PVC Battery Terminal and Connector Boots from Runfold Plastics

  • 1Prevent Short Circuits and Sparks: Insulate terminals to reduce the risk of accidental shorts, sparks, or electric shocks, enhancing safety. High dielectric strength, withstanding voltages up to 10-15 kV, preventing electrical shocks.
  • 2Protection from Environmental Damage: Shield terminals from water, dust, oil, and corrosion, extending battery and connector lifespan, especially in harsh environments like marine or outdoor settings.
  • 3Ease of Installation: Push-on design allows for quick, one-touch application, saving time compared to insulation tape.
  • 4Cost-Effective: PVC boots are an economical alternative to rubber, with low-cost tooling for custom designs.
  • 5Durability and Flexibility: Resistant to tearing, splitting, or shredding; some withstand temperatures from -45°C to 90°C. Flexible yet robust, they resist UV exposure, chemicals, and weathering, ensuring long-term reliability. Also available in fire-retardant grades (e.g., UL94 V-0).
  • 6Professional Appearance: Provide a clean, organized look to installations, with colour versatility available to suit different environment’s applications.
  • 7Versatility: Suitable for various cable sizes and applications, with custom options for specialized needs.
  • 8Fire-retardant: PVC grades enhance safety in high-risk environments.

These boots are a practical solution for improving safety, longevity, and aesthetics in electrical systems, with custom designs offering tailored protection for specific applications.

Contact us about your project

Our process will start with a consultation followed by overview design for the apparatus application.
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